ISUZU recommended service schedule for Piazza Turbo

I = Inspect and correct or replace as necessary

A = Adjust

R = Replace or change

T = Tighten to specified torque

L = Lubricate

 SERVICE INTERVAL x1000 mls6   121824 303642 485460
 Idling speed I I I I I I I I I I
 Air cleaner element    R    R  
 Engine oil R R R R R R R R R R
 Oil leakage and contamination I I I I I I I I I I
 Oil filter R R R R R R R R R R
 Fuel leakage I I I I I I I I I I
 Valve clearances (cold)  A  A  A  A  A
 Fuel filter    R    R  
 Fuel tank  I  I  I  I  I
 Spark plugs  R  R  R  R  R
 Ignition timing  I  I  I  I  I
 Cooling system for water leakage I I I I I I I I I I
 Drive belts for damage I I I I I I I I I I
 Exhaust pipes and mountinggs  I  I  I  I  I
 Fuel hoses I I I I I I I I I I
 Radiator coolant  R  R  R  R  R
 Timing belt          R
 Clutch fluid  I  I  I  I  I
 Clutch function I I I I I I I I I I
 Clutch pedal  L  L  L  L  L
 Manual transmission oil    R    R  
 Automatic transmission fluid    I    I  
 Gearbox oil leakage I I I I I I II  I I
 Gear control mechanism for looseness  I  I  I  I  I
 Loose propeller shaft connections I I I I I I I I I I
 Universal joints and splines for wear  I  I  I  I  I
 Differential gear oil    R    R  
 Differential oil leakage II  I I I I I I I I
 Axle shafts for distortion or damage  I  I  I  I  I
 Axle case for distortion or damage  I  I  I  I  I
 Steering system for looseness or damage I I I I I I I I I I
 Power steering system for oil leakage I I I I I I I I I I
 Fittings & knuckles for looseness/damage I I I I I I I I I I
 Steering function I I I I I I I I I I
 Wheel alignment  I  I  I  I  I
 Power steering rubber hoses        R  
 Power steering fluid  I  I  I  I  I
 Brake fluid  I  I  I  I  I
 Brake pedal  L  L  L  L  L
 Brake system for fluid leakage I I I I I I I I I I
 Disc brake pads and discs for wear/damage  I  I  I  I  I
 Brake pipes and hoses I I I I I I I I I I
 Brake function I I I I I I I I I I
 Parking brake linings and drums  I  I  I  I  I
 Parking brake linkage L L L L L L L L L L
 Parking brake cables for looseness/damage I I I I I I I I I I
 Ratchet for wear or damage  I  I  I  I  I
 Suspension ball joint rubber boots I I I I I I I I I I
 Road springs for damage I I I I I I I I I I
 Suspension mounts for looseness/damage I I I I I I I I I I
 Shock absorbers for oil leakage I I I I I I I I I I
 Shock absorber mounts for looseness I I I I I I I I I I
 Rubber bushes for wear or damage I I I I I I I I I I
 Out of balance coil spring action  I  I  I  I  I
 Wheel nuts T T T T T T T T T T
 Tyres and wheels for damage and wear I I I I I I I I I I
 Hub bearing grease    R    R  
 Front and rear hub bearings for looseness I I I I I I I I I I
 Tyre rotation R R R R R R R R R R
 Under body maintenance  I  I  I  I  I
 Hood latch and hood hinges L L L L L L L L L L
 Door hinges and latch L L L L L L L L L L
 Hatch gate hinges and latch L L L L L L L L L L


GENERAL INFORMATION

 COMPRESSION RATIO 7.9:1
 VALVE CLEARANCE (cold) - INTAKE 0.15mm
 VALVE CLEARANCE (cold) - EXHAUST 0.25mm
 IGNITION TIMING - BTDC degree/rpm 12°/900
 FIRING ORDER 1-3-4-2
 SPARK PLUG GAP 0.75mm
 CLUTCH PEDAL FREE PLAY 11-17mm
 STEERING WHEEL FREE PLAY 10mm
 WHEEL ALIGNMENT - TOE-IN 0-3mm
 WHEEL ALIGNMENT - CAMBER -0° 30' to 0° 30'
 WHEEL ALIGNMENT - CASTER 3° 45' to 5° 15'
 WHEEL ALIGNMENT - KINGPIN INCLINATION (SAI) 8°
 BRAKE PEDAL FREE PLAY 6-10mm
 HANDBRAKE LEVER TRAVEL (notches) 11-13

This service schedule is also available as a printable PDF file in easy-to-use checklist form - email